Fused Deposition Modeling (FDM)

Fused Deposition Modeling (FDM): Rapid prototyping and small production parts.

FUSED DEPOSITION MODELING (FDM) 3D PRINTING PROVIDES:

  • Building of complex shapes with intricate geometries

  • Strong, durable and dimensionally stable prototypes and production parts

  • Wide range of materials and colors

Applications:

  • Concept models and functional prototypes

  • Fit, form, and function testing

  • Jigs, fixtures, and other manufacturing aids

  • Fabrication of large single parts

  • Low-volume part production

How Fused Deposition Modeling Works

Fused Deposition Modeling (FDM), also known as Fused Filament Fabrication (FFF), is the most well-known form of 3D printing that involves melting, extruding, and depositing thermoplastic filament onto a print bed to build objects layer-by-layer. A popular choice for rapid prototyping, FDM can be used to create custom manufacturing aids and small production parts. FDM also allows the printing of larger objects.

FDM offers the largest variety of production-grade thermoplastics and colors of any 3D printing process. We offer prevailing engineering-grade FDM filament materials including PLA+, ABS, ASA, PETG, PC, and TPU along with premium engineering-grade FDM materials exhibiting outstanding strength and thermal stability for advanced tooling and prototyping applications in the automotive, aerospace, and medical industries, such as PEEK and ULTEM®.

Support structures are necessary when for constructing complex geometries with FDM, which means prints will require additional material, time, and post-processing.

FDM Specifications

BUILD VOLUME: 203 x 203 x 305 mm (8 x 8 x 12 in)

FDM MATERIALS LIST:

Type Description
PLA+ Material data sheet. Derived from renewable resources, polylactic acid (PLA) offers great dimensional accuracy and finish, but has limited heat and UV resistance.
ABS Material data sheet. Acrylonitrile butadiene styrene (ABS) balances cost, strength, and durability. Ideal for functional prototyping, manufacturing aids, and end-use parts.
ASA Material data sheet. Acrylonitrile styrene acrylate (ASA) is an alternative to ABS with similar mechanical performance but with increased UV resistance for outdoor use.
PETG Material data sheet. Polyethylene terephthalate glychol (PETG) is a thermoplastic copolyester filament with a slightly glossy finish and a moderate thermal coefficient.
PC Polycarbonate (PC) is an engineering-grade thermoplastic for lightweight / high strength applications.
TPU Material data sheet. Known for its durability and flexibility, thermoplastic polyurethane (TPU) is suitable for numerous high-performance applications.
PEEK Premium engineering-grade material with excellent flexural, impact, and tensile characteristics. High chemical resistance.
ULTEM A high-perfomance polyetherimide (PEI) thermoplastic with outstanding heat resistance and exceptional strength.
Nylon Material data sheet. Nylon is a versatile material that shares similar characteristics with Mosaic Matrix our carbon fiber nylon, such as high strength-to-weight ratio and wear resistance.
Nylon CF Material data sheet. Carbon fiber nylon material has a high strength-to-weight ratio and excellent wear resistance.
PP Material data sheet. Polypropylene is a lightweight and flexible material which is does not absorb moisture, making it suitable for applications such as orthotics and packaging.

FDM DESIGN GUIDELINES: View Here

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